Production Facilities

Physical Testing

SDL top load washing machine.Wascator front load washing machine.Milnor commercial washer Whirlpool tumble dryer Electolux tumble dryer Milnor commercial dryer Gester crock meter Roaches perspirometer Gyrowash color fastness tester James heal GSM cutter Mettler Toledo pH meter.

Color matching

Laboratory

At United Towel Explorers, we are dedicated to delivering products of the highest quality. To ensure this, our state-of-the-art laboratory conducts a comprehensive range of tests on our fabrics

Yarn Testing

Design Studio

At the heart of our design process lies a suite of industry-standard tools and software. Adobe Photoshop, Illustrator, and CorelDRAW are our primary tools for creating stunning and innovative designs

Warping

At United Towel Exporters, warping is a foundational step in our manufacturing process, setting the stage for the exceptional quality our clients expect. Warping involves the careful alignment and winding of yarns onto a beam, preparing them for weaving with precision and consistency. This crucial process ensures that every towel we produce has the strength, durability, and visual appeal that meets our high standards. Every stage of our warping process is subject to rigorous quality checks to ensure consistency and minimize waste. Our team follows strict protocols to monitor yarn tension, alignment, and winding speed, ensuring the warp is perfect before it heads to the weaving stage.

Sizing

Sizing is an essential step in our manufacturing process at United Towel Exporters, designed to strengthen yarns for smooth weaving and to ensure our towels meet the highest standards of durability and softness. Through sizing, we apply a carefully balanced solution that reinforces each yarn, reducing friction and breakage during weaving, which ultimately enhances the quality of our towels.

Weaving

Our weaving process prioritizes exceptional quality and sustainability. We use a variety of premium yarns, including 100% cotton, polypropylene, polyester, BCI-certified, GOTS-certified organic, and GRS-certified recycled yarns. Blends like cotton-modal and cotton-bamboo enable us to create diverse and versatile fabrics tailored to both functional and luxury needs while reducing environmental impact

Dyeing & Processing

Fabric durability and colourfastness are guaranteed through rigorous lab testing. Every production lot is evaluated against stringent ISO and AATCC standards, ensuring that our products meet and exceed customer expectations.

Finishing

We are equipped with the most up to date machinery, such as exhaust dyeing equipment. This enables us to manage a diverse range of dyeing processes that comprise reactive dyeing, vat dyeing, white dyeing, and yarn-dyed washing, among others. Our exceptionally certified professionals have extensive experience and maintain and operate 12 FONGS and 02 SONTECH dyeing machines, allowing us to respond to customer requirements in terms of quality and design to uphold our high-ranking status in the market.

Cutting And Sewing

Keeping in line with the ever-changing world, we have installed upgraded, fast, and efficient cutting and sewing machines. Moreover, our devoted specialists are assisted with Bando Auto Long Slitting Machines, Bando Auto Long Hemming Machines, Juki Manual Long Hemming Machines, Auto Trimmer Side Hemming Machines, Safety Overlock Machines, which ensures superior quality of hemming and stitching.

Stitching

Our stitching facilities feature a wide array of state-of-the-art machines, including single-needle, double-needle, overlock, safety, and flatlock machines. We also utilize specialized equipment like buttonhole and button sewing machines, fabric cutting machines, carton strapping machines, steam irons, twill tape heat sealers, and metal detectors, ensuring precision and efficiency throughout the process.

Embroidery

United Towel Explorers (PVT) LTD utilizes a variety of embroidery techniques to bring your vision to life. From classic styles like Tatami, cross, satin running, and zig-zag stitching to modern capabilities with computerized embroidery machines, we offer a comprehensive range of options to enhance your towels.

Warehouse

Our spacious storage facility helps us to organize and optimize the distribution of products securely and constructively. Our well-managed warehouse assists in reducing errors or damage during handling. Moreover, it helps us to acquire greater customer satisfaction by allowing deliveries to be punctual and managing lead time efficiently.